TEXTILE ROPE DYEING AUTOMATION / TROUBLESHOOTING
http
How to retrofit the current Rope Dyeing processing line to increase the maximum yield with minimum rejection and maximum efficiency?
This report aims to provide the details of introducing a dosing pump and the hydro feeder in the current 3 in 1 circulation line for getting efficient and uniform (without variation) dyed product, it is observed that the current line lacks the proper feeding system which is disturbing the consistency of shade at some place, in this report three types of designed are given for making an efficient dyeing line to resolve this problem.
INTRODUCTION
The
purpose of the report is to recommend the installation of dosing pump and hydro
feeder for minimizing the variations. Because the current line has no such
components and for fulfilling their requirements the mobile pumps are used as
alternatives which are not functioning
efficiently.
PROBLEMS ASSOCIATED
WITH CURRENT DESIGN
• The
mobile pumps didn’t have the proper stirring system which restricts the
chemical to mix properly as a result of which the denser chemical settled down
at the bottom.
• They
also don’t have the leveling system which increases the chances of making
incorrect level.
• The
denser chemicals which settled down are sometime accumulate with in the pipe
and as a result of which the pump get choked.
• Mobile
pumps not fulfill the basic requirement of more than 7 liters and also not
worked properly at limited feeding of > 1.
• Whereas for the continual feeding of dye, topping pump is used whose head is at a far distance from the box, which generates the heat for maintaining such a high pressure and might be get stop in the future long production runs.
RECOMMENDATIONS
The
above issues could be resolved by making some alteration in the current line,
and for this three type of design are given below that could solve this
problem.
DESIGN 1
DESIGN 2
DESIGN 3
CONCLUSION
By
selecting one of the three above designs
the system could be perform better then present, the sedimentation will not
occur because of the introduction of
hydro feeding system which is directly attached with the main
circulation line of the box. Besides this the installation of dosing pump in
the 3 in 1 tank allows the continual flow of dye at constant rate without
making any of the high heat loses, because of the low head distance and this
pump will also be used for high feeding . Moreover, the topping pump could be
used for the caustic feeding to completely eliminate the mobile pump from the
line.
This may also be viewed:
https://bindaprocess.blogspot.com/2022/02/textile-sustainable-denim-dyeing.html
https://bindaprocess.blogspot.com/2022/02/denim-fabric-stucture-application.html
https://bindaprocess.blogspot.com/2022/02/denim-production-process.html?m=1
